Product Overview
Introducing the Omni R&D Rotary Tube Furnace, a revolutionary high-temperature furnace designed for advanced materials processing applications. This state-of-the-art furnace features a 360° rotating tube and adjustable tilt angle, ensuring uniform sintering and easy material feeding and discharging. With its precise temperature control, programmable heating, and versatile gas and vacuum systems, this rotary tube furnace is perfect for chemical vapor deposition (CVD), powder processing, and other advanced materials research applications.
The Omni R&D Rotary Tube Furnace is a cutting-edge materials processing system that combines precision heating, controlled atmosphere, and convenient material handling. The furnace tube can rotate a full 360°, with an inner quartz flap to promote uniform powder mixing and sintering. This unique design ensures that materials are evenly heated and processed, resulting in higher quality and more consistent results.
The entire furnace assembly can be tilted up to 25°, allowing for easy material feeding and discharging. This adjustable tilt angle feature makes it simple to load and unload materials, even in larger quantities, without the need for complex or time-consuming handling procedures. The tilting mechanism is smooth and precise, ensuring that materials are not disturbed during the loading and unloading process.
At the heart of the Omni R&D Rotary Tube Furnace is a programmable heating system with fuzzy PID control and self-tuning adjustment. This advanced temperature control system allows for precise and accurate heating, with the ability to program up to 30 segments for complex thermal processing profiles. The self-tuning adjustment feature ensures that the furnace maintains optimal temperature control throughout the entire process, even as conditions change.
The furnace also features an integrated gas control system, which allows for the mixing and independent control of two different gases. This versatile gas management system enables researchers to create custom atmospheres for their specific processing needs, such as reducing or oxidizing environments. The gas flow rates can be easily adjusted using the intuitive touch screen control panel.
To further enhance the furnace's capabilities, a low vacuum system with a mechanical pump is included. This vacuum system allows for controlled atmosphere processing, enabling researchers to work with materials that require specific pressure conditions. The vacuum level can be precisely controlled and monitored using the integrated vacuum gauge.
The Omni R&D Rotary Tube Furnace also features a continuously adjustable feeding system and automatic discharging. The feeding speed can be easily adjusted to match the desired processing rate, while the automatic discharging ensures efficient and consistent material removal. This combination of features makes the furnace ideal for continuous processing applications.
All of these advanced features are easily accessible through the intuitive touch screen control system. The large, high-resolution display provides clear and concise information about the furnace's status, while the user-friendly interface makes it simple to adjust settings and monitor progress. The control system also includes data logging capabilities, allowing researchers to record and analyze important process parameters.
Constructed with high-quality materials and components, the Omni R&D Rotary Tube Furnace is built to last. The quartz furnace tube is designed to withstand high temperatures and harsh environments, while the resistance wire heating elements provide reliable and consistent heating. The furnace also features a durable, powder-coated steel exterior that is resistant to scratches and corrosion.
Features:
- 360° rotating furnace tube with inner quartz flap for uniform powder mixing and sintering
- Adjustable tilt angle (0-25°) for easy material feeding and discharging
- Programmable heating system with fuzzy PID control and self-tuning adjustment
- Intelligent 30-segment temperature programming for precise thermal processing
- Integrated gas control system for mixing and independent control of two gases
- Low vacuum system with mechanical pump for controlled atmosphere processing
- Continuously adjustable feeding speed and automatic discharging
- Touch screen control system for intuitive operation and data logging
Specifications:
- Rated power: 4KW
- Rated voltage: AC220V
- Max. temperature: 1200°C
- Working temperature: 800°C
- Furnace tube size: One heterogenic quartz tube Φ601001200
- Furnace tube rotation rate: 0.25~25r/min
- Furnace body tilt angle: 0~25° (Adjustable)
- Thermocouple type: K-type
- Temperature accuracy: ±1°C
- Temperature control mode: Fuzzy PID control and self-tuning adjustment, intelligent 30 segments programmable control, with alarm function for overheating and broken thermocouple
- Heating zone length: 440mm
- Heating element: Resistance wire
- Heating rate: 0-20°C/min, 10°C/min recommended
- Relative humidity: ≤85%
- Work environment: 5°C~40°C
- Air switch: 2P 40A
- Pumping rate: 10m³/h
- Extreme vacuum: 5X10-1Pa
- Working pressure range: 1.01325X105~1.33X10-2Pa
- Withstand pressure value: 0.1~0.03MPa
Equipped With:
- Programmable heating system with fuzzy PID control and self-tuning
- Adjustable gas control system for mixing and independent control of two gases
- Low vacuum system with mechanical pump and vacuum gauge
- Continuously adjustable feeding system with automatic discharging
- Touch screen control system for intuitive operation and data logging
- Quartz furnace tube with inner flap for uniform powder mixing
- Adjustable platform lifting device for easy tilt angle control
- Comprehensive user manual and lifetime technical support
