Product Overview
The Omni R&D Atmosphere Protection Carbon Furnace is an advanced high-temperature processing system designed for sintering, reduction, and carbonization treatments under controlled atmospheric conditions. This sophisticated equipment provides precise temperature control and atmosphere management for a wide range of advanced materials, making it essential for battery technology, rare earth processing, and advanced materials manufacturing applications.
Primary Applications:
Advanced Battery Materials:
- Lithium Battery Materials: Processing of cathode and anode materials for lithium-ion batteries
- Battery Component Manufacturing: Sintering and treatment of battery electrodes and separators
- Energy Storage Materials: Development and processing of advanced energy storage components
Specialized Materials Processing:
- Rare Earth Materials: Processing and treatment of rare earth elements and compounds
- Magnetic Materials: Sintering and treatment of permanent magnet materials
- Mineral Materials: Processing of specialized mineral compounds and ceramics
- Ceramic Devices: Sintering of advanced ceramic components for electronic and industrial applications
Refractory and Carbon Materials:
- Refractory Materials: High-temperature processing of refractory components
- Activated Carbon: Carbonization processes for activated carbon production
- Metal Powder Processing: Treatment of metal powders for powder metallurgy applications
- New Materials Development: Research and development of innovative material formulations
Specialized Chemical Processes:
- Tungsten Powder Reduction: Critical reduction treatments for tungsten powder processing
- Nitrification Treatment: Controlled nitrification processes for specialized applications
- Carbonization Treatment: Precise carbonization processes for various material types
Advanced Product Features:
Ultra-High Temperature Capability:
- 2200°C Ultra-High Temperature: Advanced furnace body accommodates extreme temperature requirements
- Wide Operating Range: Operating temperature from 1000°C to 2400°C
- Versatile Processing: Compatible with fine, medium, and coarse granular materials including WC powder and composite materials
- Superior Temperature Management: Exceptional temperature control across entire operating range
Intelligent Digital Control Systems:
- Programmable Temperature Control: Advanced digital display programmable intelligent temperature control system
- Automated Precision: Fully automatic and high-precision temperature measurement and control processes
- Customizable Heating Profiles: System operates according to predetermined heating curves
- Extensive Memory Capacity: Storage for 20 different heating curves with 400 distinct sections
- Process Flexibility: Accommodates diverse processing requirements with stored programs
Advanced Cooling and Flow Management:
- Pure Water Cooling System: Efficient pure water cooling ensures optimal temperature management
- Digital Flow Monitoring: Real-time digital monitoring of cooling water flow for system protection
- System Reliability: Advanced cooling design ensures consistent performance and equipment protection
Automated Control Technology:
- High-Performance IF Contactors: Advanced intermediate frequency contactors enable automatic furnace conversion
- Comprehensive PLC Integration: Complete PLC automatic control and protection system for water, electricity, and gas
- System Integration: Seamless integration of all control and safety functions
- Advanced Protection: Comprehensive protection systems ensure safe and reliable operation
Technical Specifications:
Operating Parameters:
- Operating Temperature Range: 1000°C - 2400°C
- Working Atmospheres: Vacuum, hydrogen, nitrogen, inert gas, and other controlled atmospheres
- Temperature Control: Program control and manual control capabilities
Temperature Management:
- Temperature Uniformity: ≤±10°C (smaller volumes) / ≤±20°C (larger volumes)
- Temperature Control Precision: ±1°C (smaller volumes) / ±3°C (larger volumes)
- Heating Rate: 30°C/minute (empty furnace, smaller volumes) / 20°C/minute (empty furnace, larger volumes)
Advanced Temperature Measurement:
- Dual Measurement Systems:
- Low temperature section: Thermocouple temperature measurement
- High temperature section: Far infrared optical temperature measurement
- Temperature Range: 800°C - 2500°C or room temperature - 2200°C
- Measurement Accuracy: 0.2% - 0.75%
Available Volume Configurations:
Small to Medium Scale Applications:
- 12L: Laboratory and small-scale research applications
- 45L: Research and development with small batch processing
- 128L: Small-scale production and advanced research
- 192L: Medium-scale research and pilot production
- 250L: Production-scale processing for specialized materials
- 375L: Enhanced production capacity for various materials
- 540L: Large-scale production applications
- 648L: High-volume production processing
Large Scale Industrial Applications:
- 980L: Industrial-scale production processing
- 1600L: Large-scale industrial manufacturing
- 2430L: High-volume industrial production
- 3500L: Very large-scale manufacturing applications
- 10000L: Maximum capacity for high-volume industrial production
Process Capabilities:
Sintering Treatments:
- Controlled Atmosphere Sintering: Precise control of sintering atmosphere for optimal material properties
- Temperature Profile Management: Customizable heating curves optimize sintering results
- Quality Enhancement: Controlled atmosphere prevents contamination and oxidation
Reduction Processes:
- Metal Powder Reduction: Specialized reduction treatments for tungsten and other metal powders
- Controlled Reduction: Precise atmosphere and temperature control ensure complete reduction
- Quality Assurance: Advanced monitoring ensures consistent reduction results
Carbonization Applications:
- Activated Carbon Production: Controlled carbonization for activated carbon manufacturing
- Material Carbonization: Processing of various materials requiring carbonization treatment
- Process Optimization: Programmable control enables optimization of carbonization parameters
Nitrification Treatments:
- Controlled Nitrification: Precise control of nitrification processes under protective atmosphere
- Specialized Applications: Custom nitrification treatments for specific material requirements
- Quality Control: Advanced monitoring ensures consistent nitrification results
Quality Assurance:
Atmosphere Control:
- Multiple Atmosphere Options: Support for vacuum, hydrogen, nitrogen, and various inert gas atmospheres
- Contamination Prevention: Controlled atmosphere prevents oxidation and contamination
- Process Optimization: Atmosphere selection optimized for specific material requirements
Temperature Management:
- Exceptional Uniformity: Superior temperature uniformity across working zones
- Precise Control: Advanced temperature control systems ensure process repeatability
- Comprehensive Monitoring: Real-time monitoring of all critical process parameters
Process Documentation:
- Data Logging: Comprehensive process data collection for quality assurance
- Stored Programs: 20 heating curves with 400 sections enable precise process replication
- Quality Tracking: Complete documentation for quality control and process optimization
Operational Benefits:
Production Efficiency:
- High Throughput: Large volume options enable high-volume production
- Automated Operation: Advanced control systems reduce operator intervention
- Optimized Processing: Programmable heating curves maximize efficiency and quality
Versatility and Flexibility:
- Multi-Material Capability: Single system processes diverse material types
- Scalable Production: Wide range of volume options accommodate various production requirements
- Process Adaptability: Extensive programming capability accommodates diverse processing needs
Cost Effectiveness:
- Energy Efficiency: Advanced heating and control systems optimize energy utilization
- Reduced Waste: Precise control minimizes material waste and rework
- Extended Equipment Life: Robust construction and advanced cooling reduce maintenance costs
Industries Served:
Energy Storage and Battery Technology:
- Lithium-ion battery material production
- Advanced battery component manufacturing
- Energy storage system development
Advanced Materials Manufacturing:
- Rare earth element processing
- Magnetic material production
- Advanced ceramic manufacturing
Powder Metallurgy and Metal Processing:
- Tungsten powder reduction and processing
- Metal powder treatment and modification
- Specialty alloy development
Research and Development:
- University research facilities
- Government laboratories
- Corporate materials research centers
Environmental and Safety Features:
Environmental Protection:
- Controlled Emissions: Closed-system operation with controlled atmosphere minimizes environmental impact
- Efficient Processing: Optimized operation reduces energy consumption and waste
- Clean Operation: Advanced atmosphere control ensures clean, efficient processing
Safety Systems:
- Comprehensive PLC Protection: Integrated control systems provide comprehensive safety protection
- Automated Monitoring: Real-time monitoring of all safety and process parameters
- Emergency Systems: Advanced safety interlocks protect equipment and personnel
Why Choose Omni R&D Atmosphere Protection Carbon Furnace:
This advanced atmosphere protection furnace represents the optimal solution for organizations requiring precise control over high-temperature materials processing under protective atmospheres. The combination of ultra-high temperature capability (up to 2400°C), comprehensive atmosphere management, and intelligent programmable control delivers unmatched performance for advanced materials applications.
The extensive volume range from 12L laboratory scale to 10000L industrial production accommodates applications across all scales, while the dual temperature measurement systems and programmable control with 20 heating curves provide unprecedented flexibility and precision. The specialized capabilities for lithium battery materials, rare earth processing, and tungsten powder reduction make this equipment essential for modern advanced materials manufacturing.
Whether for battery technology development, rare earth materials processing, or cutting-edge materials research, the ORD Atmosphere Protection Carbon Furnace provides the precision, reliability, and performance required for success in today's demanding advanced materials markets. The superior temperature control, comprehensive atmosphere management, and extensive automation make this system an essential investment for facilities committed to producing high-quality advanced materials.
