Brand New 2800°C Omni R&D Graphite Boat Pushing Furnace

The ORD Graphite Boat Pushing Furnace is an advanced continuous processing system that utilizes innovative graphite plate bearing technology with graphite material boxes and push rod mechanisms. This sophisticated equipment enables continuous high-temperature graphitization and purification processes under controlled atmospheric protection, making it ideal for powder metallurgy processing and specialized graphite material treatment applications.

Primary Applications

Graphite Processing and Purification

• Continuous High-Temperature Graphitization: Specialized processing for graphite powder and products
• Graphite Purification: Advanced purification processes combining high-temperature and chemical methods
• Graphite Material Processing: Comprehensive treatment of various graphite-based materials and components

Powder Metallurgy Applications

• Powder Reduction: Controlled reduction processes under protective atmosphere conditions
• Sintering Operations: High-temperature sintering of powder metallurgy products
• Heat Treatment: Specialized heat treatment processes for powder metallurgy components

Industrial Processing

• Continuous Production: High-volume processing for industrial graphite applications
• Material Enhancement: Advanced treatment for improved material properties
• Research and Development: Materials research requiring precise high-temperature control

Innovative Operating Principle

Advanced Boat Pushing System

• Graphite Plate Technology: Utilizes high-quality graphite plates for material bearing
• Sequential Processing: Push rod system moves graphite material boxes sequentially through heating zones
• Continuous Operation: Box-after-box pushing mechanism enables uninterrupted processing
• Controlled Atmosphere: Processing occurs under protective atmosphere conditions throughout the cycle

Integrated Processing Capabilities

• Dual Purification Methods: Combines high-temperature and chemical purification processes
• Continuous Material Flow: Seamless material input and output for maximum efficiency
• Precise Temperature Control: Advanced control systems ensure optimal processing conditions

Outstanding Product Features

Advanced Heating Technology

• New Heating Technology: Cutting-edge heating systems provide superior performance
• Ultra-High Service Temperature: Operating temperatures up to 2600°C with extended capability to 2800°C
• Extended Service Life: Robust design ensures long-term reliable operation
• Exceptional Durability: Advanced materials and construction maximize equipment lifespan

Continuous Production Excellence

• Extended Operating Cycles: Furnace tube operates continuously for 20-30 days without shutdown
• Continuous Material Handling: Seamless material input and output operations
• Superior Sealing Performance: Advanced sealing technology minimizes gas consumption
• Uninterrupted Processing: Push-boat production mode enables continuous furnace operation

Advanced Automation Options

• Automatic Material Handling: Optional automatic boat loading, pushing, discharging, and reversing mechanisms
• Stable Product Quality: Automated systems ensure consistent processing results
• Reduced Labor Intensity: Minimal operator intervention reduces workforce requirements
• Customizable Automation: Selectable automation levels to meet specific operational needs

Flexible Design Architecture

• Modular Furnace Body: Furnace length can be increased or decreased according to user requirements
• Scalable Configuration: Adaptable design accommodates various production volumes
• Custom Engineering: Tailored solutions for specific application requirements

Advanced Control and Monitoring

• Remote Control Capability: Comprehensive remote control functionality
• Fault Diagnosis: Advanced diagnostic systems for predictive maintenance
• Software Upgrade Capability: Remote software updates for continuous improvement
• Real-Time Monitoring: Online temperature measurement and control system enables real-time process monitoring

Superior Electrical Design

• Three-Phase Power Supply: Balanced three-phase electrical system ensures stable performance
• Power Balance: Even power distribution prevents electrical system stress
• Stable Performance: Consistent electrical characteristics ensure reliable operation
• Grid-Friendly Operation: Balanced power consumption minimizes grid impact

Technical Specifications

Operating Parameters

• Maximum Operating Temperature: 2800°C
• Temperature Control: PID automatic control system
• Protective Gas: Argon atmosphere protection
• Voltage: 380V three-phase power supply
• Temperature Measurement: Advanced infrared measurement technology

Production Capabilities

• Working Method: Push boat intermittent feeding system
• Cooling System: Circulating water cooling for optimal temperature management
• Continuous Operation: Extended production cycles without furnace shutdown

Available Models

All models feature 2800°C maximum temperature, PID automatic control, argon protective gas, 380V three-phase power, infrared temperature measurement, push boat intermittent feeding, and circulating water cooling

Process Advantages

Continuous Processing Benefits

• Uninterrupted Operation: Push-boat system enables continuous production without cooling downtime
• Maximum Efficiency: Eliminates inefficiencies associated with batch processing systems
• Consistent Quality: Continuous processing maintains uniform product characteristics
• Energy Optimization: Continuous operation reduces energy consumption per unit processed

Advanced Material Handling

• Sequential Processing: Systematic boat pushing ensures organized material flow
• Contamination Prevention: Enclosed boat system prevents material contamination
• Precise Control: Automated pushing mechanism ensures consistent processing times
• Quality Assurance: Controlled material handling maintains product integrity

Operational Efficiency

• High Throughput: Daily production capacities from 200kg to 700kg depending on model
• Automated Operation: Optional automation reduces manual intervention
• Flexible Configuration: Modular design accommodates various production requirements
• Remote Management: Advanced control systems enable remote operation and monitoring

Quality Assurance

Process Control

• PID Temperature Control: Advanced control algorithm ensures precise temperature management
• Real-Time Monitoring: Continuous monitoring of all critical process parameters
• Atmospheric Protection: Argon atmosphere prevents oxidation and contamination
• Consistent Results: Automated control systems ensure repeatable processing quality

Advanced Monitoring

• Infrared Temperature Measurement: Precise non-contact temperature monitoring
• Remote Diagnostics: Advanced diagnostic capabilities for predictive maintenance
• Software Integration: Upgradeable software systems for continuous improvement
• Data Logging: Comprehensive process documentation for quality assurance

Operational Benefits

Production Efficiency

• Continuous Operation: 20-30 day operating cycles maximize production uptime
• High Daily Output: Production capacities up to 700kg/day for high-volume applications
• Energy Efficiency: Continuous operation and advanced design optimize energy utilization
• Reduced Downtime: Minimal maintenance requirements due to robust construction

Cost Effectiveness

• Extended Equipment Life: Advanced materials and construction reduce replacement costs
• Reduced Gas Consumption: Superior sealing performance minimizes protective gas usage
• Labor Savings: Automated systems reduce workforce requirements
• Energy Savings: Optimized heating and continuous operation reduce energy costs

Operational Flexibility

• Scalable Production: Multiple model sizes accommodate various production volumes
• Customizable Length: Furnace body length adjustable for specific requirements
• Automation Options: Selectable automation levels to match operational needs
• Remote Operation: Advanced control capabilities enable remote management

Industries Served

Graphite and Carbon Materials

• High-purity graphite powder production
• Specialty graphite component manufacturing
• Advanced carbon material processing

Powder Metallurgy

• Powder reduction and sintering operations
• Heat treatment of powder metallurgy components
• Advanced powder processing applications

Industrial Manufacturing

• Large-scale materials processing
• Continuous production operations
• Quality-critical graphite applications

Research and Development

• Materials research requiring precise temperature control
• Process development and optimization
• Prototype testing and validation

Environmental and Safety Features

Environmental Protection

• Energy Efficiency: Continuous operation and advanced design reduce energy consumption
• Minimal Emissions: Controlled atmosphere and sealing systems minimize environmental impact
• Efficient Gas Usage: Advanced sealing reduces protective gas consumption

Safety Systems

• Automated Operation: Reduced operator exposure to high-temperature processes
• Remote Control: Safe operation from control room environments
• Comprehensive Monitoring: Real-time monitoring of all safety parameters
• Emergency Systems: Advanced safety interlocks protect equipment and personnel

Why Choose ORD Graphite Boat Pushing Furnace

This advanced graphite processing system represents the optimal solution for organizations requiring continuous, high-quality graphite purification and powder metallurgy applications. The innovative boat pushing technology, combined with ultra-high temperature capability (up to 2800°C) and continuous operation features, delivers unmatched productivity and quality consistency.

The unique combination of graphite plate bearing technology, push rod mechanisms, and advanced automation options provides unprecedented flexibility and efficiency in graphite processing applications. The ability to operate continuously for 20-30 days while maintaining superior product quality makes this system essential for modern graphite and powder metallurgy manufacturing.

Whether for high-purity graphite powder production, advanced powder metallurgy applications, or cutting-edge materials research, the ORD Graphite Boat Pushing Furnace provides the precision, reliability, and continuous operation capability required for success in today's demanding materials processing markets. The modular design, remote control capabilities, and optional automation features make this system an ideal investment for facilities committed to producing the highest quality graphite and powder metallurgy products.