Product Overview
The Omni R&D Vapor Deposition Furnace is an advanced materials processing system specifically designed for Chemical Vapor Deposition (CVD) and Chemical Vapor Infiltration (CVI) treatments. This sophisticated equipment utilizes hydrocarbon gases such as C₃H₈ (propane) and CH₄ (methane) as carbon sources, enabling precise control over surface modification and composite material preparation processes.
Primary Applications
Advanced Materials Processing
- Surface Coating Applications: Precision deposition of protective and functional coatings on various substrates
- Matrix Modification: Enhancement of base material properties through controlled chemical modification
- Composite Material Preparation: Development and production of advanced composite materials with tailored properties
- CVD/CVI Treatments: Comprehensive chemical vapor deposition and infiltration processes
Industrial Applications
- Aerospace Components: Surface treatment for high-performance aerospace materials
- Automotive Parts: Protective coatings for automotive components requiring enhanced durability
- Electronics Industry: Specialized coatings for electronic components and semiconductor applications
- Research and Development: Materials research and prototype development applications
Key Features
Advanced Heating Technology
- Electric Heating System: Uniform heating distribution with precise temperature control
- Simple Operation: User-friendly interface with straightforward operational procedures
- Easy Control and Maintenance: Intuitive control systems with minimal maintenance requirements
- Heating Options: Dual heating modes - graphite resistance heating and induction heating
Superior Construction
- High-Temperature Materials: Furnace chamber constructed from special materials with exceptional high-temperature resistance
- Heavy-Duty Design: Capable of supporting high-temperature heating elements and heavy components
- Excellent Sealing Performance: Superior sealing prevents contamination of deposits growing on substrates
- Durability: Robust construction ensures long-term reliable operation
Intelligent Process Control
- Smart Pressure Regulation: Intelligent pressure control system with minimal pressure fluctuations
- Stable Operation: Consistent process conditions for repeatable results
- Automated Control: Advanced control systems reduce operator intervention
Advanced Design Features
- Fully Enclosed Structure: Complete enclosure provides excellent thermal stability
- Superior Sealing: Exceptional sealing effectiveness prevents external contamination
- Strong Anti-Pollution Capability: Robust protection against environmental contaminants
- Controlled Environment: Maintains optimal processing conditions throughout operation
Optimized Gas Flow Management
- Multi-Channel Process Gas Path: Multiple gas pathways ensure uniform flow distribution
- Uniform Flow Characteristics: Eliminates flow dead zones for consistent deposition
- No Deposition Dead Angles: Complete coverage ensures uniform coating quality
- Superior Deposition Effect: Optimized flow design maximizes deposition efficiency
Environmental and Safety Features
- Multi-Stage Exhaust Treatment: High-efficiency exhaust treatment system for environmental compliance
- Environmentally Friendly: Clean operation with minimal environmental impact
- Efficient Collection System: Effective collection of tar and by-products
- Easy Cleanup: User-friendly design facilitates routine maintenance and cleaning
Advanced Cooling Systems
- Water-Cooled Shell: Efficient furnace shell water cooling for temperature management
- Optional Fast Cooling: External circulation fast cooling system available
- Short Cooling Time: Rapid cooling cycles maximize production efficiency
- High Production Efficiency: Optimized cooling reduces cycle times
Technical Specifications
Operating Parameters
- Maximum Temperature: 2200°C / 2800°C (model dependent)
- Heating Methods: Graphite resistance heating / Induction heating
- Vacuum Capability: ≤30 Pa to ≤100 Pa (model dependent)
- Pressure Control: Advanced pressure regulation with minimal fluctuation
Available Models
|
Model |
Working Zone Size Φ×H (mm) |
Max Temperature (°C) |
Temperature Uniformity (°C) |
Vacuum Degree (Pa) |
Pressure Rise Rate (Pa/h) |
|
ORD-CJL-04 |
100×500 |
2200/2800 |
±3/±5 |
≤30 |
1 |
|
ORD-CJL-14 |
150×800 |
2200/2800 |
±3/±5 |
≤30 |
1 |
|
ORD-CJL-31 |
200×1000 |
2200/2800 |
±5/±7.5 |
≤50 |
2 |
|
ORD-CJL-74 |
250×1500 |
2200/2800 |
±7.5/±10 |
≤50 |
2 |
|
ORD-CJL-127 |
300×1800 |
2200/2800 |
±7.5/±10 |
≤100 |
2 |
|
ORD-CJL-211 |
350×2200 |
2200/2800 |
±10/±15 |
≤100 |
5 |
|
ORD-CJL-3* |
400×2600* |
2200/2800 |
±10/±15 |
≤100 |
5 |
Note: Specifications can be adjusted according to process requirements. Final specifications per technical agreement.
Process Capabilities
Chemical Vapor Deposition (CVD)
- Hydrocarbon Gas Processing: Utilizes C₃H₈, CH₄, and other hydrocarbon gases as carbon sources
- Precise Control: Accurate control of deposition parameters for consistent results
- Uniform Coverage: Multi-channel gas flow ensures complete and uniform coating coverage
Chemical Vapor Infiltration (CVI)
- Matrix Enhancement: Infiltration processes improve base material properties
- Composite Development: Critical process for advanced composite material preparation
- Controlled Infiltration: Precise control over infiltration depth and uniformity
Surface Treatment Applications
- Protective Coatings: Development of protective layers for enhanced durability
- Functional Coatings: Application of coatings with specific functional properties
- Surface Modification: Alteration of surface characteristics for improved performance
Quality Assurance
Temperature Control
- Exceptional Uniformity: Superior temperature uniformity across all working zones
- Precise Control: Advanced temperature control systems ensure process repeatability
- Stability: Consistent temperature maintenance throughout processing cycles
Process Monitoring
- Real-Time Control: Continuous monitoring of all critical process parameters
- Data Logging: Comprehensive data collection for process optimization and quality control
- Alarm Systems: Advanced warning systems alert operators to any process deviations
Contamination Prevention
- Sealed Environment: Fully enclosed design prevents external contamination
- Clean Processing: Controlled atmosphere maintains material purity
- Efficient Filtration: Advanced exhaust treatment removes contaminants and by-products
Operational Benefits
Production Efficiency
- Fast Cooling: Rapid cooling systems minimize cycle times
- High Throughput: Optimized design maximizes production capacity
- Automated Operation: Reduced operator intervention increases efficiency
Cost Effectiveness
- Energy Efficiency: Optimized heating and cooling systems reduce energy consumption
- Low Maintenance: Robust design and quality materials minimize maintenance costs
- Process Optimization: Advanced control systems optimize material usage and reduce waste
Flexibility
- Multiple Applications: Single system handles various deposition and infiltration processes
- Customizable Parameters: Adjustable process parameters accommodate different materials and requirements
- Scalable Production: Multiple model sizes accommodate various production volumes
Industries Served
Aerospace and Defense
- High-performance composite materials
- Protective coatings for extreme environments
- Advanced surface treatments for critical components
Automotive Industry
- Protective coatings for engine components
- Surface modification for wear resistance
- Advanced materials for lightweight applications
Electronics and Semiconductors
- Specialized coatings for electronic components
- Surface modification for improved conductivity
- Advanced materials for semiconductor applications
Research and Development
- Materials research and development
- Process optimization and development
- Prototype testing and validation
Environmental and Safety Considerations
Environmental Protection
- Clean Exhaust: Multi-stage treatment system ensures clean emissions
- Waste Minimization: Efficient collection systems reduce waste generation
- Energy Efficiency: Optimized operation reduces environmental impact
Safety Features
- Enclosed Operation: Fully enclosed design protects operators from hazardous conditions
- Automated Control: Reduces operator exposure to high temperatures and chemicals
- Emergency Systems: Comprehensive safety systems protect equipment and personnel
Why Choose ORD Vapor Deposition Furnace
This advanced vapor deposition system represents the optimal solution for organizations requiring precise control over surface modification and composite material preparation processes. The combination of superior temperature control, advanced gas flow management, and comprehensive environmental protection makes this equipment essential for modern materials processing applications.
The extensive model range accommodates applications from small-scale research to large-scale production, while the dual heating options (resistance and induction) provide flexibility for various processing requirements. The intelligent control systems and robust construction ensure reliable operation and consistent results, making this system an ideal investment for facilities committed to producing high-quality advanced materials.
Whether for aerospace applications, automotive component enhancement, or cutting-edge materials research, the ORD Vapor Deposition Furnace delivers the precision, reliability, and performance required for success in today's demanding materials technology landscape.
