Product Overview
Product Overview
The Omni R&D ORDVGF1010 Compact Vacuum Induction Graphitization Furnace is a precision research-scale system engineered for graphitization, sintering, and high-temperature heat treatment of carbon materials in university, national lab, and corporate R&D environments. It combines medium-frequency induction heating with a sealed SS304 vacuum chamber to deliver temperatures up to 3000°C under vacuum, argon, or nitrogen atmosphere — in a compact, lab-friendly footprint.
Built for programs developing next-generation battery materials, fuel cell catalysts, carbon nanotubes, graphene, polyimide films, and advanced carbon composites, the ORDVGF1010 is the most accessible entry point into 3000°C graphitization without the facility and budget footprint of a full industrial system.
Key Features
- Ultra-High Temperature — Up to 3000°C maximum; 2400±50°C recommended for long-term operation to maximize component life
- Medium-Frequency Induction Heating — 60 kW induction power with graphite crucible susceptor (Ø100 × 100 mm standard hot zone)
- Vacuum + Inert Gas — Two-stage rotary vane pump to 10-2 torr standard; argon or nitrogen backfill for oxygen-free processing
- Precision Temperature Control — Japan-made dual-color infrared pyrometer (1000–3000°C range) paired with 30-segment programmable PID (±1°C accuracy)
- Integrated Chiller — 210 L circulating water cooling system for pumps and induction components, 200 L/min max flow
- Safety Protection — Automatic water pressure, over-temperature, and over-power cutoffs with dual-channel thermocouple monitoring
- Data Logging — RS-485/Modbus communication, 1 Hz sampling rate, CSV/Excel export
- Compact Footprint — Mobile casters included; designed to fit in a standard R&D laboratory
- Pre-Assembled for Rapid Install — Ships 90% pre-assembled; only utility connections (power, cooling water, gas) required on site
- CE Compliant — 12-month parts and workmanship warranty
Detailed Specifications
| Parameter | Specification |
| Equipment Type | Compact Horizontal Vacuum Graphitization Furnace |
| Model | ORDVGF1010 |
| Heating Method | Medium-Frequency Induction (Graphite Crucible Susceptor) |
| Maximum Temperature | 3000°C (instantaneous, ≤30 min) |
| Recommended Long-Term Operating Temperature | 2400±50°C |
| Hot Zone Dimensions | Ø100 mm (I.D.) × 100 mm (Depth) — approx. 785 cm³ effective workspace |
| Induction Power | 60 kW |
| Operating Voltage | 380–415 V AC, 3-Phase, 50/60 Hz |
| Vacuum System | Two-Stage Rotary Vane Mechanical Pump |
| Ultimate Vacuum (Standard) | 10-2 torr |
| Atmosphere | High Vacuum or Inert Gas (Ar / N2); argon ≥99.999% recommended |
| Temperature Measurement | Dual-Color Infrared Pyrometer, 1000–3000°C |
| Temperature Control Accuracy | ±1°C |
| Programmability | 30-Segment Ramp/Soak PID with Real-Time Tuning |
| Communication | RS-485 / Modbus |
| Data Logging | 1 Hz sampling, CSV / Excel export |
| Furnace Chamber | SS304 Stainless Steel Vacuum Chamber |
| Cooling System | Integrated Circulating Water Chiller, 210 L Tank, 200 L/min |
| Exhaust Port | KF40 Flange (ISO 2861) |
| Pump-Down Time (to 10-3 Pa) | Cold start: 55±5 min · Hot restart: ≤40 min |
| Cool-Down Time (from peak to ambient) | 30–40 min at 25°C ambient |
| Heating Element Service Life | 10+ years at ≤2400°C, ≤80% duty cycle |
| Protection Systems | Over-Temp, Over-Power, Water Pressure, Dual-Channel Thermocouple |
| Certification | CE Compliant |
| Warranty | 12 Months Parts & Workmanship (consumables excluded) |
| Lead Time | 14 weeks from order confirmation (typical) |
What's Included (Standard Configuration)
- ORDVGF1010 compact graphitization furnace with SS304 vacuum chamber
- 60 kW medium-frequency induction power supply
- Graphite crucible (Ø100 × 100 mm) — one included; additional crucibles available
- Two-stage rotary vane vacuum pump and digital vacuum gauge
- Integrated 210 L circulating water chiller
- Japan-made dual-color infrared pyrometer (1000–3000°C)
- PLC-based control console with touchscreen interface
- Over-temperature, over-power, and water pressure safety protection
- Installation manual and remote commissioning video guides
Optional Upgrades
Enhanced Vacuum Package — 10-5 torr
Add a diffusion pump and roots pump stage for high-vacuum processing. Recommended for volatile species handling, ultra-low-oxygen environments, and reduced vaporization of sensitive samples at extreme temperature. Contact us for pricing.
Accelerated Cooling Module
Inert-gas injection (Ar/N2) for faster chamber cooldown, reducing cycle time for R&D screening workflows. Specify target cycle time at RFQ.
Custom Chamber Sizes
Standard hot zone is Ø100 × 100 mm. We regularly build Ø200 × 200 mm and Ø300 × 300 mm configurations, with larger production-scale systems available on request. Supply us with your sample geometry and throughput target and we'll engineer the appropriate chamber and power configuration.
Application-Specific Configurations
- Battery anode graphitization — extended soak profiles, optimized crucible geometry
- Carbon nanotube purification — high-vacuum package with iron-removal cycling
- Carbon fiber / polyimide film graphitization — continuous inert-gas flow configuration
- Fuel cell catalyst carbon supports — low-throughput R&D configuration with fast cycle turnover
- Graphite film / VGCF synthesis — tailored ramp profiles and atmosphere control
Training, Installation & Commissioning
Complimentary Online Training — 3–5 working days, included with every system. Covers installation, standard operating procedures, and routine troubleshooting.
On-Site Installation & Training Package (optional) — 10 working days total (4 days install & commissioning + 6 days hands-on training). Base fee $3,000, plus travel reimbursement (~$7,800 estimated for U.S. destinations). Extended on-site support available at $600/day.
Note: On-site service requires 6–8 weeks advance scheduling for engineer visa processing. An invitation letter will be provided to expedite approval.
Consumables & Annual Operating Cost
For customers running approximately 2 full cycles per week (100 cycles/year), expected annual consumables cost is ~$2,760, with a recommended initial stock order of ~$3,100 for backup coverage.
| Consumable | Specification | Lifespan | Annual Cost (est.) |
| Graphite Seal Ring Assembly | ≥2200°C, anti-graphite infiltration | ~80 cycles | $562 |
| Low-Temp Thermocouple (Type K) | −40 to 1200°C | ~60 cycles | $300 |
| Infrared Temperature Sensor | 8–14 µm, ±1% accuracy | ~150 cycles | $633 |
| Graphite Crucible | ≥99.9% purity | ~120 cycles | $664 |
| Annual Total | ~$2,760 | ||
Lower-intensity use (e.g., educational or occasional R&D at ≤8 hrs/week) will extend these intervals significantly. We recommend quarterly preventive maintenance focused on o-ring seals, temperature sensors, and pressure gauges.
Typical Applications
- Graphitization of lithium-ion battery anode materials
- Carbon nanotube (CNT) purification and iron removal
- Graphene heat treatment and structural enhancement
- Carbon fiber filament shaping and graphitization
- Polyimide (PI) film graphitization / graphite film synthesis
- VGCF and spherical graphite purification
- Fuel cell and electrolyzer catalyst carbon supports
- High-temperature sintering and melting in carbon environments
- R&D-scale process development for commercial graphitic material scale-up
Facility Requirements
- Electrical: 380–415 V AC, 3-Phase, 50/60 Hz (customer-specific voltage adaptations available)
- Cooling Water: Clean process water supplied by the included 210 L chiller (tap/makeup water connection required)
- Process Gas: Argon (≥99.999%) or nitrogen; regulator and tubing to KF40 inlet (customer-supplied)
- Exhaust: Fume hood or dedicated ventilation line connection at KF40 outlet (customer-supplied)
- Floor Loading: Confirm ~1,000+ lb concentrated load capacity
- Clearance: Recommend 2 ft clearance on all sides for service access
- Ambient Conditions: 5–35°C, ≤95% relative humidity
Detailed facility drawings and utility interface specifications available upon quote.
Process Gas & Safety Notes
- Argon is the recommended process gas for maximum temperature operation (≥99.999% purity). No plasma formation observed under standard operating pressures.
- Nitrogen is acceptable as a lower-cost alternative for applications tolerant to reactive species at temperature.
- Carbon monoxide (CO) is not supported in the standard configuration due to safety, material compatibility, and process stability considerations.
- Combustible or toxic atmospheres require a custom engineering review — please contact us before specifying.
Scale-Up Pathway
The ORDVGF1010 is designed as an R&D-scale platform with a direct path to commercial-scale production systems. Customers validating processes at 100 mm hot zone can migrate to 200 mm, 300 mm, or fully custom industrial configurations without re-learning the control platform or requalifying atmosphere chemistry. We've delivered scaled systems to partners processing at commercial throughput — ask us about your scale-up roadmap during the RFQ.
Ordering
- Lead Time: 14 weeks from order confirmation (typical)
- Delivery: FOB Omni R&D facility, Covina, CA — domestic freight arranged separately
- Payment: Net 30 for approved accounts; otherwise payment before shipment
- Warranty: 12 months parts & workmanship from delivery; consumables excluded
Contact Omni R&D, LLC
Specifications subject to change without notice. Custom configurations available upon request.
