Product Overview
The Vacuum Induction Melting Furnace is a complete vacuum smelting system that melts metals under controlled vacuum conditions using medium frequency induction heating principles. This advanced metallurgical equipment is designed for both scientific research and production applications, providing precise control over the melting process while maintaining superior material quality.
Applications
This versatile furnace system is ideally suited for melting and casting a wide range of specialized materials under vacuum or protective atmosphere conditions, including:
- High-Performance Alloys: Nickel-based superalloys, precision alloys, and high-temperature alloys
- Specialty Steels: Special steel grades and stainless steel
- Advanced Materials: Rare earth metals, active metals, and hydrogen storage materials
- Magnetic Materials: NdFeB (Neodymium Iron Boron) and other magnetic compounds
- Non-Ferrous Metals: Copper, copper alloys, aluminum, lead, and zinc
- Research Materials: Experimental alloys and specialty compounds for R&D applications
Key Features & Advantages
Compact & Efficient Design
- Small footprint with lightweight construction
- High operational efficiency with low power consumption
- Excellent space utilization for laboratory and production environments
Superior Operating Environment
- Low ambient temperatures around the furnace during operation
- Minimal smoke and dust generation
- Clean, safe working conditions for operators
Advanced Process Control
- Simple, intuitive operation procedures
- Reliable melting performance with consistent results
- Rapid heating and melting capabilities
- Precise furnace temperature control for optimal results
- Uniform metal composition with excellent material control
High Productivity
- Exceptional furnace utilization rates
- Quick and convenient material changeover between different alloy types
- Fast melting and temperature rise characteristics
Technical Specifications
Power System
- Medium Frequency Range: 500-4000 Hz
- Power Range: 100-6000 kW (varies by model)
- Intermediate Frequency Voltage: 750/375 V
Operating Parameters
- Maximum Operating Temperature: 1700°C
- Ultimate Vacuum Degree: 6.67×10⁻³ Pa
- Working Vacuum Degree: 6.67×10⁻² Pa
- Pressure Rise Rate: ≤6.5 Pa/h
Cooling System
- Cooling Water Consumption: 0.3-40 m³/h (model dependent)
- Cooling Water Pressure: 0.3 MPa
Available Capacity Models
The furnace series offers seven standard capacity options to meet diverse production requirements:
|
Model |
Capacity |
Typical Applications |
|
ORD-ZGL-5 |
5 kg |
Laboratory research, small batch specialty alloys |
|
ORD-ZGL-10 |
10 kg |
R&D applications, prototype development |
|
ORD-ZGL-30 |
30 kg |
Small-scale production, specialized materials |
|
ORD-ZGL-50 |
50 kg |
Medium-scale production, magnetic materials |
|
ORD-ZGL-100 |
100 kg |
Production applications, superalloys |
|
ORD-ZGL-250 |
250 kg |
Large-scale production, industrial applications |
|
ORD-ZGL-500 |
500 kg |
High-volume production, commercial operations |
Industries Served
- Aerospace and Defense (superalloy components)
- Automotive (specialty steel components)
- Electronics (magnetic materials, rare earth alloys)
- Research Institutions (material development)
- Specialty Steel Manufacturing
- Magnetic Material Production
- Non-Ferrous Metal Processing
Why Choose This Vacuum Induction Melting Furnace
This furnace system represents the optimal solution for organizations requiring precise control over metal melting processes while maintaining the highest quality standards. The combination of vacuum processing, induction heating, and precise temperature control ensures superior material properties, reduced contamination, and excellent repeatability across all production runs.
Whether for cutting-edge research applications or high-volume production requirements, the scalable capacity options and robust design make this furnace series an ideal investment for advancing metallurgical capabilities.
