Product Overview
The ORD High Temperature Carbon Tube Furnace is an advanced continuous processing system specifically designed for ultra-high temperature materials treatment, particularly graphite powder purification and other specialized high-temperature applications. This sophisticated equipment combines exceptional temperature capabilities (up to 2800°C) with continuous operation features, delivering superior production efficiency while maintaining energy savings and precise temperature control.
Primary Applications
Graphite Processing
- Graphite Powder Purification: Primary application for high-purity graphite powder production
- Graphite Material Enhancement: Treatment and modification of graphite-based materials
- Carbon Material Processing: Advanced processing of various carbon-based materials
High-Temperature Material Treatment
- Ultra-High Temperature Processing: Specialized treatments requiring extreme temperatures up to 2800°C
- Material Purification: Removal of impurities through controlled high-temperature exposure
- Advanced Materials Development: Research and production of specialized high-temperature materials
Industrial Applications
- Continuous Production: High-volume processing for industrial applications
- Quality Enhancement: Material property improvement through precise temperature treatment
- Research and Development: Materials research requiring ultra-high temperature capabilities
Outstanding Product Features
Exceptional Temperature Performance
- Ultra-High Operating Temperature: Operating temperature capability up to 2800°C
- Extended Temperature Range: Common operating temperature reaches 3000°C
- Long-Term High-Temperature Operation: Capable of extended operation at 2600°C-2800°C
- Superior Temperature Uniformity: Excellent temperature distribution with extended constant temperature zone
- Low Equipment Failure Rate: Robust design ensures reliable operation at extreme temperatures
Continuous Production Capability
- Extended Operating Life: Furnace tube provides 20-30 days of continuous production without shutdown
- High Production Efficiency: Continuous operation maximizes throughput and minimizes downtime
- Energy Efficiency: Optimized design delivers significant energy savings compared to batch systems
- Consistent Quality: Continuous processing ensures uniform product quality and characteristics
Advanced Temperature Control Systems
- Real-Time Monitoring: Online temperature measurement and control system provides continuous monitoring
- Infrared Temperature Measurement: Advanced far-infrared measurement technology for precise temperature monitoring
- PID Automatic Control: Sophisticated PID control system automatically adjusts furnace temperature
- Quality Assurance: Real-time temperature control ensures stable product quality and meets stringent requirements
Superior Electrical Design
- Three-Phase Power Supply: Balanced three-phase electrical system ensures stable performance
- Grid-Friendly Operation: Unlike single-phase carbon tube furnaces, eliminates voltage imbalance and grid impact
- Equipment Protection: Balanced power distribution protects other facility equipment from electrical interference
- Stable Performance: Consistent electrical characteristics ensure reliable operation
Advanced Automation Features
- Automatic Feeding System: Time-controlled material input and output system
- High Automation Level: Minimal operator intervention reduces labor intensity
- Consistent Processing Time: Automated control ensures uniform high-temperature treatment duration
- Process Optimization: Automated systems optimize processing parameters for consistent results
Innovative Design Elements
- Carbon Felt Insulation: Advanced carbon felt insulation material instead of carbon black
- Easy Maintenance: Convenient carbon tube replacement with clean, hygienic operation
- Push-Boat Production Mode: Continuous production without furnace shutdown
- Elimination of Batch Limitations: Unlike intermittent vertical furnaces, no cooling downtime required
Material Quality Protection
- Contamination Prevention: Materials contained in boats prevent secondary contamination
- Quality Sampling: Each boat contains approximately 1.5kg for easy quality sampling and tracking
- Process Adjustment: Real-time quality monitoring enables process modifications without furnace shutdown
- Minimal Material Waste: Continuous operation and sampling reduce material losses
Advanced Performance Characteristics
Rapid Processing Capabilities
- Fast Heating Rate: Heating rates up to 200°C/hour for efficient processing
- Quick Temperature Response: Rapid temperature adjustments for process optimization
- Efficient Cycle Times: Optimized heating rates maximize production throughput
Superior Sealing and Gas Management
- Excellent Furnace Sealing: Comprehensive sealing system minimizes protective gas losses
- Advanced Sealing Technology: All flanges and furnace covers utilize high-quality sealing strips
- Efficient Gas Management: Optimized gas consumption reduces operating costs
Robust Construction and Longevity
- Stainless Steel Construction: Furnace tank and flanges manufactured from corrosion-resistant stainless steel
- Extended Service Life: Rust-resistant materials ensure long equipment lifespan
- Vacuum Gas Replacement: Integrated vacuum pump system for efficient furnace atmosphere management
- Quick Gas Exchange: Short gas replacement times with minimal gas consumption
Technical Specifications
Operating Parameters
- Operating Temperature: ≤2400°C (standard operation)
- Maximum Temperature Capability: Up to 3000°C
- Long-Term Operating Range: 2600°C-2800°C
- Protective Gas: Argon atmosphere
- Temperature Control: PID automatic control system
Power and Electrical
- Voltage: 380V Three-Phase
- Power Range: 80kW - 180kW (model dependent)
- Electrical Design: Balanced three-phase power distribution
Measurement and Control
- Temperature Measurement: Far-infrared measurement technology
- Control System: Advanced PID automatic temperature control
- Working Mode: Push-boat type intermittent material loading
- Cooling System: Circulating water cooling
Available Models
|
Model |
Boat Size (mm) |
Output (kg/day) |
Rated Power (kW) |
|
ORD-TGL-100 |
φ100×320 |
100 |
80 |
|
ORD-TGL-150 |
φ150×400 |
150 |
150 |
|
ORD-TGL-200 |
φ200×420 |
200 |
180 |
All models operate at ≤2400°C with argon protective gas, PID automatic control, 380V three-phase power, far-infrared temperature measurement, and circulating water cooling
Process Advantages
Continuous Operation Benefits
- No Shutdown Required: Push-boat system enables continuous production without furnace cooling
- Maximum Efficiency: Eliminates downtime associated with batch processing systems
- Consistent Quality: Continuous processing maintains uniform product characteristics
- Energy Savings: Continuous operation reduces energy consumption compared to batch systems
Quality Control Excellence
- Real-Time Sampling: 1.5kg boat capacity enables frequent quality sampling
- Process Adjustment: Quality monitoring allows real-time process modifications
- Contamination Prevention: Boat containment system prevents secondary contamination
- Consistent Results: Automated control ensures repeatable processing results
Operational Efficiency
- High Throughput: Continuous operation maximizes daily production capacity
- Reduced Labor: Automated systems minimize operator requirements
- Quick Response: Fast heating rates enable rapid process adjustments
- Minimal Waste: Efficient design and continuous operation reduce material losses
Industries Served
Graphite and Carbon Materials
- High-purity graphite powder production
- Specialty carbon material manufacturing
- Advanced graphite component processing
Advanced Materials Manufacturing
- Ultra-high temperature material development
- Specialty ceramic and refractory processing
- Research and development applications
Industrial Production
- Large-scale materials processing
- Continuous production manufacturing
- Quality-critical applications requiring precise temperature control
Environmental and Safety Features
Environmental Protection
- Energy Efficiency: Continuous operation and advanced design reduce energy consumption
- Minimal Emissions: Sealed system with controlled atmosphere minimizes environmental impact
- Efficient Gas Usage: Advanced sealing reduces protective gas consumption
Safety Systems
- Comprehensive Sealing: Advanced sealing systems protect operators from high-temperature exposure
- Automated Control: Reduced operator intervention minimizes safety risks
- Robust Construction: Stainless steel construction ensures safe, reliable operation
Why Choose ORD High Temperature Carbon Tube Furnace
This advanced carbon tube furnace represents the optimal solution for organizations requiring continuous, high-quality graphite powder purification and ultra-high temperature materials processing. The combination of exceptional temperature capability (up to 2800°C), continuous operation features, and advanced automation delivers unmatched productivity and quality consistency.
The push-boat production system eliminates the inefficiencies of batch processing, enabling 20-30 days of continuous operation while maintaining superior product quality. The three-phase electrical design, PID temperature control, and advanced sealing systems ensure reliable, efficient operation with minimal environmental impact.
Whether for high-purity graphite powder production, advanced materials research, or large-scale industrial processing, the ORD High Temperature Carbon Tube Furnace provides the precision, reliability, and continuous operation capability required for success in today's demanding high-temperature materials market. The combination of advanced technology, continuous operation, and superior quality control makes this system an essential investment for facilities committed to producing the highest quality carbon and graphite materials.
