Product Overview
Introducing Omni R&D's cutting-edge Single Zone Rotary Tube Furnace, a state-of-the-art high-temperature furnace designed for a wide range of applications in materials science and manufacturing. This versatile furnace is ideal for processes such as oxidation, calcination, and sintering, making it a perfect choice for producing a variety of materials, including alumina, vermiculite, iron ore pellets, and cement clinker. With its innovative rotary tube design and precise temperature control, this furnace sets a new standard in high-performance laboratory and industrial equipment.
Omni R&D's Single Zone Rotary Tube Furnace is a cutting-edge instrument that combines superior heating capabilities with a unique rotary tube design, enabling users to achieve uniform sintering and optimal results. The furnace features a high-quality quartz tube that can rotate a full 360 degrees, ensuring even heat distribution and consistent processing of materials. The tube is equipped with quartz blocking pieces on the inner wall, which help to turn over powder materials and enhance sintering uniformity.
This furnace is widely used for calcining and drying battery materials, non-strong alkali powder materials, and granular materials. Its versatile design allows for processing under vacuum or gas protection environments, expanding the range of potential applications. The furnace boasts a maximum temperature of 1200°C and a continuous working temperature of 1100°C, making it suitable for a broad spectrum of high-temperature processes.
Powered by a robust 5KW heating system, the furnace operates on a 208-240V, 50/60Hz power supply. The main transmission and linear actuator are driven by separate 0.04KW motors, ensuring smooth and reliable operation. Temperature control is managed by an advanced PID controller with auto-tuning capabilities, providing precise regulation within ±1°C. The controller features 30 programmable segments, allowing users to create customized heating profiles for their specific applications.
The furnace features a spacious 17.3-inch heating zone and a 7.87-inch constant temperature zone, accommodating a wide range of sample sizes and configurations. The heating elements are made from high-quality Fe-Cr-Al alloy doped with molybdenum, ensuring excellent durability and performance. The furnace is equipped with a shaped quartz processing tube, measuring 2.36 inches in diameter at the ends and 3.93 inches in diameter in the middle, with an overall length of 14.17 inches. Two tube blocks are included to minimize heat radiation from the tube center, and must be fully inserted into the furnace chamber in the correct position before heating.
With a compact footprint, measuring 52 inches in length, 24 inches in width, and 49 inches in height, this furnace is suitable for use in laboratories and industrial settings with limited space. The tube can be inclined at angles ranging from 0 to 40 degrees, and the rotation rate is adjustable from 3 to 13 rounds per minute, providing users with exceptional flexibility in optimizing their processes.
The furnace is equipped with KF25 quick-clamp flanges, enabling easy integration with vacuum systems. With the addition of a mechanical pump, the furnace can achieve a vacuum pressure of 10^-1 Pa, while the use of a molecular pump allows for pressures as low as 10^-3 Pa. This vacuum capability expands the range of materials that can be processed and enhances the purity of the final products.
Features:
- 360-degree rotary tube for uniform sintering and consistent processing
- Quartz blocking pieces on tube inner wall to turn over powder materials and enhance sintering uniformity
- Widely used for calcining and drying battery materials, non-strong alkali powder materials, and granular materials
- Capable of processing under vacuum or gas protection environments
- Advanced PID temperature controller with auto-tuning and 30 programmable segments
- High-quality Fe-Cr-Al alloy heating elements doped with molybdenum for excellent durability and performance
- Adjustable tube inclination angle (0-40 degrees) and rotation rate (3-13 rounds per minute)
- KF25 quick-clamp flanges for easy integration with vacuum systems
- Compact footprint for use in laboratories and industrial settings with limited space
Specifications:
- Power: 5KW (208-240V)
- Main Transmission Power: 0.04KW
- Linear Actuator Power: 0.04KW
- Voltage: AC208-240V, 50/60Hz
- Maximum Temperature: 1200°C
- Continuous Working Temperature: 1100°C
- Heating Rate: ≤50°C/min
- Temperature Accuracy: ±1°C
- Heating Zone Length: 17.3 inches
- Constant Temperature Zone Length: 7.87 inches
- Processing Tube Size: Shaped, Φ2.36" x 16.53" (ends) + 3.93" x 14.17" (middle)
- Dimensions: 52" x 24" x 49" (LWH)
- Inclinable Angle: 0-40 degrees (adjustable)
- Rotation Rate: 3-13 rounds/min (adjustable)
- Net Weight: 200 lbs
- Vacuum Pressure: 10^-1 Pa (mechanical pump), 10^-3 Pa (molecular pump)
Equipped With:
- Single zone rotary tube furnace with 360-degree rotating quartz tube
- PID temperature controller with 30 programmable segments
- Two quartz tube blocks for minimizing heat radiation
- KF25 quick-clamp flanges for vacuum compatibility
- Comprehensive user manual and technical support
