Product Overview
The Omni R&D Short Circuit Heating Equipment represents advanced induction heating technology specifically designed for high-efficiency metal melting and heating applications. This sophisticated system utilizes cutting-edge IGBT (Insulated Gate Bipolar Transistor) technology with voltage-type inverter and series resonant output, delivering superior performance compared to traditional SCR intermediate frequency power supplies.
Primary Applications:
Metal Melting Operations:
- Ordinary carbon steel melting and processing
- Alloy steel and specialty steel applications
- Cast steel and cast iron processing
- Non-ferrous metals including copper and aluminum
- Various metal alloys and specialty materials
Automotive Industry Applications:
- Automotive stabilizer bar heating and processing
- Automotive torque bar induction heating
- Rod metal induction heating for automotive components
- Precision heating for automotive manufacturing processes
Key Advantages:
Superior Efficiency and Performance:
- Exceptional heating efficiency with fast productivity rates
- Convenient operation with automated control systems
- Advanced voltage-type inverter with series resonant output technology
- IGBT transistor-based inverter section for enhanced performance
- Significantly superior performance compared to traditional SCR intermediate frequency power supplies
Automotive Industry Optimization:
The equipment specifically excels in automotive applications, particularly for stabilizer bar and torque bar processing. All critical performance metrics including processing range, productivity, quality consistency, power consumption, power factor, and equipment utilization rates meet or exceed industry standards.
Advanced Features:
Mechanical Automation Excellence:
- Time-saving automated operation reducing labor requirements
- Compact design with high power density
- Rapid heating capabilities with deep core penetration
- Significant electricity savings through optimized operation
Energy Efficiency Breakthrough:
- 15-25% energy savings compared to traditional SCR intermediate frequency power supplies
- Power consumption reduced to approximately 350 kWh per ton versus 470 kWh per ton with old SCR systems
- Over 100 kWh savings per ton of material processed
- Superior power factor performance with optimized electrical characteristics
Advanced Circuit Design:
- IGBT Module Technology: Main components utilize advanced IGBT modules for enhanced reliability
- Full Bridge Rectifier: Circuit employs full bridge rectification with capacitor filtering
- Bridge Inverter: Advanced bridge inverter design with series resonance output
- Fundamental Design Difference: Series resonance technology represents a fundamental advancement over old SCR parallel resonance systems
Electrical Performance Optimization:
- Uncontrolled Rectification: Rectifier circuit operates in fully-on state for maximum efficiency
- High Power Factor: Optimized power factor performance
- Voltage-Type Series Resonance: Advanced electrical characteristics ensure maximum energy savings
- Reduced Grid Interference: Full bridge rectifier eliminates large reactors, reducing power grid interference while improving power factor
Operational Benefits:
User-Friendly Design:
- Simple and intuitive operation procedures
- Easy maintenance with straightforward access to components
- Simple circuit structure with comprehensive protection systems
- Complete fault display functionality for rapid troubleshooting
- Quick fault point identification for convenient maintenance operations
Reliability and Protection:
- Comprehensive protection circuits safeguard against operational issues
- Advanced fault detection and display systems
- Robust design for continuous industrial operation
- Minimal downtime requirements due to superior reliability
Technical Specifications:
Power Range: 150kW - 2000kW Rated Capacity: 0.1T - 3T Input Voltage: 380V / 750V (model dependent) Output Frequency: 200Hz - 3000Hz Productivity Range: 0.35 - 3.2 T/H
Available Models:
|
Model |
Rated Capacity (T) |
Input Voltage (V) |
Transformer Capacity (KVA) |
Output Power (KW) |
Output Voltage (V) |
Output Frequency (Hz) |
Productivity (T/H) |
Cooling Water Flow (T/H) |
|
ORD-150-3/GW-0.1 |
0.1 |
380 |
160 |
150 |
300 |
3000 |
0.35 |
10 |
|
ORD-200-3/GW-0.15 |
0.15 |
380 |
200 |
200 |
300 |
3000 |
0.43 |
10 |
|
ORD-250-3/GW-0.35 |
0.35 |
380 |
250 |
250 |
300 |
2000 |
0.53 |
10 |
|
ORD-400-1/GW-0.5 |
0.5 |
380 |
400 |
400 |
300 |
1000 |
0.6 |
10 |
|
ORD-500-1/GW-0.75 |
0.75 |
380 |
500 |
500 |
300 |
1000 |
0.9 |
10 |
|
ORD-700-0.75/GW-1 |
1 |
380 |
750 |
700 |
300 |
750 |
1.05 |
30 |
|
ORD-1000-0.5/GW-1.75 |
1.5 |
750 |
1000 |
1000 |
300 |
500 |
1.5 |
30 |
|
ORD-1200-0.5/GW-1.75 |
1.75 |
750 |
1250 |
1200 |
300 |
500 |
1.85 |
30 |
|
ORD-1500-0.5/GW-2 |
2 |
750 |
1500 |
1500 |
300 |
500 |
2.1 |
30 |
|
ORD-2000-0.2/GW-3 |
3 |
750 |
2000 |
2000 |
300 |
200 |
3.2 |
30 |
Industries Served:
Primary Industries:
- Automotive Manufacturing and Component Production
- Steel and Metal Processing Facilities
- Foundries and Casting Operations
- Metal Fabrication and Processing
- Specialty Alloy Production
Secondary Applications:
- Research and Development Facilities
- Materials Testing Laboratories
- Custom Metal Processing Operations
- Prototype Development Centers
Economic Benefits:
Operational Cost Reduction:
- Significant reduction in energy consumption (15-25% savings)
- Lower maintenance costs due to simplified circuit design
- Reduced labor requirements through automation
- Improved productivity rates with faster processing times
Quality Improvements:
- Consistent heating performance ensuring uniform quality
- Deep core penetration for superior metallurgical properties
- Precise temperature control for optimal material characteristics
- Enhanced process repeatability for consistent results
Environmental Impact:
Energy Conservation:
- Substantial reduction in electrical energy consumption
- Lower carbon footprint through improved efficiency
- Reduced environmental impact through optimized power usage
Grid Compatibility:
- Improved power factor reduces grid loading
- Eliminated harmonic interference protects electrical infrastructure
- Enhanced power quality benefits entire facility electrical systems
Why Choose Omni R&D Short Circuit Heating Equipment:
This advanced heating system represents the optimal solution for modern metal processing operations requiring high efficiency, reliability, and quality. The combination of IGBT technology, series resonance design, and comprehensive automation delivers unmatched performance in metal heating applications.
The significant energy savings, combined with improved productivity and quality consistency, make this equipment an essential investment for facilities seeking to optimize their metal processing operations while reducing operational costs and environmental impact. The extensive model range ensures appropriate capacity selection for any application, from small-scale research operations to high-volume industrial production.
