Product Overview
Omni R&D, LLC presents the state-of-the-art ORDSUB-300-5 Sublimator, a high-performance equipment designed for production-oriented enterprises. With its advanced features and large capacity, the ORDSUB-300-5 efficiently purifies organic mixtures up to 300kg per batch. The unique flow field design, continuously optimized through process improvements, ensures superior results and unmatched reliability.
The ORDSUB-300-5 Sublimator is a cutting-edge equipment that combines advanced temperature control, high-vacuum technology, and intelligent automation to deliver exceptional sublimation performance. The system features a compact L-shaped layout, measuring ≤3800mm in length, ≤1800mm in width, and ≤1850mm in height, ensuring efficient use of space without compromising on functionality.
The sublimator boasts a customizable 8-zone heating system, with each zone equipped with dual temperature control for enhanced uniformity. The heating elements utilize imported Kanthal resistance wire, ensuring long-lasting performance and precise temperature regulation. The sublimation zone temperature can be adjusted from 200°C to 800°C, while the heat preservation zone temperature ranges from ambient to 400°C, with a constant temperature fluctuation of ±1°C over time and space.
The ORDSUB-300-5 offers flexible sublimation boat volume options, catering to various production needs: 5-100kg, 500-5000kg, and 5000-20000kg. The advanced temperature control system includes a touchscreen interface with PLC, a 23-inch LCD screen, dual digital industrial control, dual industrial intelligent temperature control, and fuzzy PID control algorithms for optimal process management.
Features:
- Large-capacity sublimation up to 300kg per batch
- Customizable 8-zone heating system with dual temperature control
- Imported Kanthal resistance wire heating elements
- Wide sublimation temperature range: 200°C to 800°C
- Heat preservation zone temperature: ambient to 400°C
- Exceptional temperature uniformity: ±1°C over time and space
- Flexible sublimation boat volume options: 5-100kg, 500-5000kg, 5000-20000kg
- Advanced touchscreen interface with PLC and 23-inch LCD screen
- Dual digital and intelligent temperature control systems
- Fuzzy PID control algorithms for optimal process management
- Built-in storage for process data recording and USB download functionality
- Electrically split opening design with controllable automated cooling
- High-precision 2-way mass flow meter system for gas flow control
- Adjustable production processes with automated flow and one-touch operation
- Exceptional 99.9% process reliability
- Advanced 3-stage filtration system: 5-stage microporous metal screens, dual liquid nitrogen condensation, and 90-degree stepped filtration
Specifications:
- Quartz outer tube: 300mm diameter, 3000mm length, 5mm±0.5mm thickness
- Vacuum chamber material: Stainless steel (SUS 304) with bright inner and outer surfaces
- Equipment base: Square tube skeleton with movable wheels and horizontal adjustment feet, glossy stainless steel tabletop (SUS 304, T≥2mm)
- Heating zones: 8 temperature zones, each with dual temperature control
- Heating zone lengths: 200+700+200+300+300+300+200+150mm
- Heating element: Imported Kanthal resistance wire, type K
- Software temperature control protection: Maximum 600°C
- Hardware temperature support: Maximum >800°C
- Heating rate: 1-15°C/min, adjustable
- Temperature stabilization accuracy: ±1°C
- Temperature overshoot: ≤2°C, stabilized within 20min
- Main pump: Germany Leybold/MAG W 2200 ip, pumping speed 2200L/s
- Preliminary pump: Dry pump, pumping speed 55m³/h (15.2L/S)
- Low vacuum pump exhaust rate: Main chamber vacuum <3 Pa within 15min
- High vacuum pump exhaust rate: Main chamber vacuum <1.0×10-6 torr within 30min after molecular pump full rotation
- Ultimate vacuum: Main chamber vacuum <5.0×10-5 Pa after 8h molecular pump extraction
- Pressure retention test: Leakage rate <1.0×10-3 torr.liter/sec after 30min at ultimate vacuum
Equipped With:
- PC + 23-inch LCD screen control system with 8G running memory and 512G hard drive
- Fully automatic, semi-automatic, and manual operation modes
- Tricolor display mode: Yellow (standby), Green (running), Red (alarm)
- Comprehensive alarm protection system: Water, gas, temperature, thermocouple, production end, molecular pump, pre-stage pump, furnace door
- Two emergency stop buttons located on both sides of the equipment
- Overpressure safety valve for automatic pressure relief
- Quartz observation windows at the feeding end with magnetic baffle connection and left/right limits
- Receiving trays installed at both ends of the machine
- High-temperature resistant cooling fans with adjustable angles and automatic positioning
- Neatly arranged plumbing facilities with necessary protection and easy maintenance
